UF-1 VALVES TRAINING MANUAL✔ CARBON DIOXIDE✔ WATER✔ SYRUP/CONCENTRATE✔ MECHANICAL✔ REFRIGERATION✔ CONTROLS & ELECTRICAL
UF-1 Valves Training Manual- 4 -© 1999, IMI Cornelius Inc.A side water lever kit can be added to a valveallowing for dispensing of water without syrup
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 5 -SYSTEM DETAILS1. WATER1.1 Water QualityWater quality issues have an affect on dispensing v
UF-1 Valves Training Manual- 6 -© 1999, IMI Cornelius Inc.The position of the piston inside the sleeve is determined by the upward pressure of the liq
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 7 -Note: Always adjust water within its range.1.4 Calculating Flow RatesThe most frequent rat
UF-1 Valves Training Manual- 8 -© 1999, IMI Cornelius Inc.2. SYRUP/CONCENTRATESyrup should always be precooled before setting the ratio. Syrup takes a
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 9 -4. MECHANICAL4.1 UF-1 Valve Disassembly1. Sequence for disassembly (refer to UF-1 Post-mix
UF-1 Valves Training Manual- 10 -© 1999, IMI Cornelius Inc.5. Remove valve from mounting block by pushing locking tab to left and push down on top pla
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 11 -12. Note that the flow rate (1 ½ - 3, 3 – 4 ½ or 1 ½ - 3 juice) and date code are printed
UF-1 Valves Training Manual- 12 -© 1999, IMI Cornelius Inc.4.2 Mounting Block DisassemblyTo disassemble mounting block: 16. Then remove 5 screws that
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 13 -5. CONTROLS AND ELECTRICAL All UF-1 valves have a 24 volt solenoid that should be powered
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UF-1 Valves Training Manual- 14 -© 1999, IMI Cornelius Inc.NOTE: The portion control valve does not have a top-off function.NOTE: When in programming
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 15 -9. Press the program switch until the LED turns off.10. If you wish to disable the top-of
UF-1 Valves Training Manual- 16 -© 1999, IMI Cornelius Inc.INSTALLATIONCAUTION — Only trained and certified technicians should service this unit. ALL
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 17 -3. Detach current valves:– Remove front cover by lifting.– Remove valve cover.– Unplug wi
UF-1 Valves Training Manual- 18 -© 1999, IMI Cornelius Inc.SERVICECAUTION — Only trained and certified technicians should service this unit. ALL WIRIN
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 19 -TROUBLE SHOOTINGCheck product temperatureCheck systemRemove nozzlebelow 40°Excess Foam
UF-1 Valves Training Manual- 20 -© 1999, IMI Cornelius Inc.Remove nozzle CleannoOff TasteProblem correctedClean ?Check ratioCorrect ?Check systemSe
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 21 -Check solenoid visuallyCheck for damaged banjosValve Stuck OpenCheck for power at solenoi
UF-1 Valves Training Manual- 22 -© 1999, IMI Cornelius Inc.Check solenoid visuallyCheck systemCheck voltage (22-27 AC)noNo ProductCheck switchProbl
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 23 -ATTACHMENTSThe following attachments should be included with this lesson:UF-1 Post-Mix Di
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- -3 -UF-1 VALVESTRAINING MANUALThe products, technical information, and instructions contained
UF-1 Valves Training Manual- 24 -© 1999, IMI Cornelius Inc.REVIEWDATE: _______________________________________________NAME: __________________________
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 25 -5. Which flow rate should be set first?(circle the correct answer)A. SyrupB. WaterC. Eith
UF-1 Valves Training Manual- 26 -© 1999, IMI Cornelius Inc.11. Which of the following will cause the valve ratio to change?(circle the correct answer)
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 27 -17. What are the three basic steps to set the ratio on a valve?(circle the three correct
UF-1 Valves Training Manual- 28 -© 1999, IMI Cornelius Inc.NOTES:_____________________________________________________________________________________
IMI Cornelius Inc.One Cornelius PlaceAnoka, MN 55303-1592U.S.A.Part No. TD863July 15, 1999
NOTES:________________________________________________________________________________________________________________________________________________
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- -1 -TABLE OF CONTENTSTABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .
UF-1 Valves Training Manual- 0 -© 1999, IMI Cornelius Inc.TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 1 -INTRODUCTION1. PREVIEW QUESTIONSCheck your current knowledge by taking a few minutes to an
UF-1 Valves Training Manual- 2 -© 1999, IMI Cornelius Inc.3. OVERVIEW3.1 Product DescriptionThe UF-1 valve provides accurate flow capability and depen
UF-1 Valves Training Manual © 1999, IMI Cornelius, Inc.- 3 -There are four varieties of UF-1 valves:• The cup activated valve dispenses by means of a
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