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CHILLER (“CH” SERIES)
Operators Manual
Models: CH 1001-A
CH 1501-A
CH 1502-A
CH 1503-A
PRINTED IN U.S.A
IMI CORNELIUS INC; 1999–2002
IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139–2268
Telephone (800) 551–4423 Facsimile (800) 519–4423
Part No. 620914301
August 9, 2002
Revision D
Control Code A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
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Strany 1 - CHILLER (“CH” SERIES)

CHILLER (“CH” SERIES)Operator’s ManualModels: CH 1001-ACH 1501-ACH 1502-ACH 1503-APRINTED IN U.S.AIMI CORNELIUS INC; 1999–2002IMI CORNELIUS REMCOR IN

Strany 2 - TABLE OF CONTENTS

8620914301FLUID RECOMMENDATIONRemcor Chillers are designed to operate with water to provide maximum performance fortemperatures of 40_F–100_F.Distille

Strany 3 - GENERAL INFORMATION

9620914301THIS PAGE LEFT BLANK INTENTIONALLY

Strany 4 - CHILLER INSTALLATION

10620914301TROUBLESHOOTINGWARNING: Disconnect electrical power to the Chiller to prevent personal injury beforeattempting any internal maintenance. On

Strany 5 - CHILLER OPERATION

11620914301TROUBLE REMEDYPROBABLE CAUSECHILLER DOES NOTOPERATE, BUT POWERLIGHT IS “ON” AND REDSAFETY LIGHT IS “ON”.A. Unit is operating under highpres

Strany 7 - INCORRECT

12620914301FIGURE 6. PROCESS WATER FLOW SCHEMATICPROCESSSUPPLYPROCESSRETURNRESERVOIRAUTOBYPASSPUMPEVAPORATORPROCESS CONTROLTEMPERATURE SENSORLOWTEMPSA

Strany 8 - CHILLER MAINTENANCE

13620914301FIGURE 8. WIRING DIAGRAM (CH1001–A, CH1501–A, 230/1/60)WIRECOLOR CODING B = BLACK BL = BLUE R = RED OR = ORANGE Y = YELLOW G = GREEN BR

Strany 9 - Filters/Strainers

14620914301RBL1L2TRANSFMRM1M2COMPRESSORPUMPBLCALWAM1M3M2SSRFU11RPB2ORCTYSVHG67R6W6W5VJ4VHP3YLT9R5V2RRFS2OR2R8RRFLLLSSSRRR12131415+–5 VDCSSR RATING5 FL

Strany 10 - FLUID RECOMMENDATION

15620914301FIGURE 10. WIRING DIAGRAM CH1501 230/3/60, 460/3/60 FLOW SWITCH HIGH TEMP.INTERLOCK, LOW LEVEL ALARMLEGENDM1 – COMPRESSOR CONTACTORM2 – PUM

Strany 11 - 620914301

166209143013215224218192024251512141371617610239811126FIGURE 11. CABINET SECTION EXPLODED VIEW

Strany 12 - TROUBLESHOOTING

i620914301TABLE OF CONTENTSPageGENERAL INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 13

17620914301CABINET SECTIONItemNo. Part No. Name1 620028005 Base, Pump/Tank2 620028001 Panel, Front3 31036 Electrical Junction Box (DX Unit)15696 Elect

Strany 14

18620914301234567859108111FIGURE 12. ELECTRICAL BOX ASS’Y EXPLODED VIEWItemNo. Part No. Name1 620028012 Enclosure, Electrical Box2 32829R Transformer3

Strany 15

19620914301WARRANTYIMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un-der normal use and se

Strany 17 - INTERLOCK, LOW LEVEL SWITCH

17620914301THIS PAGE LEFT BLANK INTENTIONALLY

Strany 18 - INTERLOCK, LOW LEVEL ALARM

IMI CORNELIUS INC.CORPORATE HEADQUARTERS:One Cornelius PlaceAnoka, Minnesota 55303-6234(763) 421-6120(800) 238-3600

Strany 19

1620914301GENERAL INFORMATIONINTRODUCTIONThe REMCOR ”CH” Series Recirculating Water Chiller is designed to provide an accurate, reliable, and user–fri

Strany 20 - CABINET SECTION

2620914301When servicing a REMCOR Chiller, it is important to note the information contained on the data plate located inthe upper rear of the Unit.If

Strany 21

3620914301Electrical Connections(see Figure 2 and 8)All wiring must conform to the National Electric Code and any applicable local codes. The Chiller

Strany 22 - WARRANTY

46209143012. CONTROL POWER SWITCH/LIGHT (see Figure 3)A lighted ON/OFF push button switch is used to switch power to the 24 VAC control circuit. The s

Strany 23

5620914301that the shaft is rotating in the direction of the arrow indicated on the pump housing. If the rotation is incorrect,reverse two of the thre

Strany 24

6620914301TEMPERATURE CONTROLLER OPERATION(see Figure 4)During normal operation, the process temperature will be displayed on the Controller. The foll

Strany 25 - (800) 238-3600

7620914301CondenserOn air–cooled Chillers, the CONDENSER FINS should be cleaned by blowing compressed air through the con-denser from the fan side. Di

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